Pallet Racking Glossary

A to Z

TermMeaning
Adder bayA bay that shares an upright with the bay beside it: one upright plus beams. See starter bay.
AisleThe space between rows where the truck works. Its width is set by the truck.
AnchorThe wedge bolt through a footplate into the slab. Every upright is anchored.
AS/RSAutomated storage and retrieval system: a crane or shuttle stores and retrieves loads in a rack without a forklift.
Back-to-backTwo rows of rack placed rear to rear with a flue space between, held by row spacers.
Base plateSee footplate.
BayThe opening between two uprights; beam length plus one column.
BeamThe horizontal member pallets sit on; also load beam, cross beam, step beam, box beam.
Beam faceThe height of a beam's front wall. It is not the width a pallet bears on.
Beam spacing / pitchThe vertical distance between beam levels. It affects frame capacity.
BollardA floor-anchored post that protects a column or an aisle end from forklifts.
Box beamA beam rolled into a closed rectangle with no step.
BracingThe horizontal and diagonal members between the two columns of an upright.
Cantilever rackRack with arms on columns and no front posts, for long loads.
CapacityThe rated load: per beam pair, per frame (at a given beam spacing), per deck, per arm.
Carton flowShelving with roller or wheel lanes on an incline; cartons roll to the pick face.
Clear heightFloor to the lowest obstruction overhead.
ColumnOne vertical member of an upright; also post.
Column guard / protectorA steel guard around the base of a column.
Counterbalance truckThe standard forklift; needs a 12 to 13 ft aisle.
Cross beamSee beam.
DeckWhat sits on a beam pair: wire deck, solid deck, or pallet supports.
Double-deepRack two pallets deep from one aisle, worked by a double-deep reach truck. Not the same as back-to-back rows, where each row has its own aisle.
Drive-in / drive-throughRack the truck drives into, pallets on rails; LIFO for drive-in, FIFO for drive-through.
Flue spaceThe gap between loads (transverse) and between rows (longitudinal) for sprinkler water, usually 6".
FootplateThe plate welded to the bottom of a column, anchored to the floor.
FrameSee upright.
GaugeSheet steel thickness; lower is thicker. 14 gauge is standard roll-formed rack.
High-piled storageFire-code term for storage over 12 ft (or 6 ft for high-hazard goods). Permits and fire protection depend on area, commodity and the local code.
KeystoneA rack style with trapezoid holes and hook-on beams; also Republic.
LaneOne pallet-wide path in a deep system (push-back, drive-in, flow). A bay can hold more than one lane.
LevelOne pair of beams (an elevated level). Floor storage counts as one more level if you use it.
LIFO / FIFOLast-in-first-out (drive-in, push-back) versus first-in-first-out (pallet flow, drive-through).
Load plaqueThe sign on the rack stating its capacities; required.
MezzanineA steel platform that adds a floor; free-standing, rack-supported or shelving-supported.
Pallet flowLanes of rollers on an incline; pallets roll to the pick end. FIFO.
Pallet positionOne pallet's spot on a level.
Pallet supportA bar between beams under a pallet, used instead of a deck.
Pick moduleMulti-level structure of carton flow, pallet flow and conveyors for case picking.
Push-backLanes of nested carts on inclined rails, loaded and picked from the same aisle. LIFO.
Rack-supportedA mezzanine or building whose floor or roof is carried by the rack itself.
Reach truckA narrow-aisle truck with a pantograph; 8.5 to 10 ft aisles.
RMIThe Rack Manufacturers Institute; its ANSI MH16.1 standard governs rack design.
Roll-formedRack cold-formed from sheet steel; most use pin or hook connectors, T-bolt uses a bolt.
RowA line of bays.
Row spacerThe bar that holds two back-to-back frames at a set gap.
Safety lock / clipThe pin or clip that keeps a beam from lifting off the upright.
SeismicEarthquake design; sets frame size, anchors and bracing in many areas.
Selective rackStandard pallet rack with every pallet reachable from the aisle.
Shuttle rackDeep lanes worked by a battery shuttle cart the forklift places in the lane.
Starter bayA complete bay with two uprights and beams; the first in a row.
Step beamA beam with a 1 5/8" step along the inside top edge for decks.
Structural rackRack made of hot-rolled C-channel, bolted together.
TeardropThe inverted-teardrop slot pattern of the most common rack style.
UprightThe vertical end frame: two columns, bracing, footplates.
VNAVery narrow aisle: 5 to 6 ft aisles worked by a turret truck, often wire or rail guided.
WaterfallA wire deck edge that turns down over the beam face.
Wire deckWelded wire mesh on channels laid on a beam pair.
Wire guidanceA wire in the floor that steers a VNA truck down the aisle.

See also how to measure pallet racking and the rack style guide.

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